Generator cart build

Generator powered light tower for long shifts

A 2.2 kW petrol set on the cart, matched to the lamp. Refuel in minutes and keep the light on for as long as the site needs it, at the cost of noise and exhaust at the point of use.

Build summaryBALLOON LIGHT SUPPLY
2.2 kWRated
4.2 LTank
230 VOutput
9.6 ARated current

Specification

What the sheet states for this build, and what is confirmed per order.

Generator powered mobile light tower
SpecificationValue
Power sourcePetrol generator on the cart
Rated output2.2 kW
Max output2.5 kW
Output230 V, 50 Hz, 9.6 A rated
Engine152F, 98 cc
Fuel tank4.2 L
StartManual, electric or remote
Lamps60 to 1400 W, matched to the total load
CartMedium or large, lamp and mast mounted
MastTelescopic, up to 4.1 m
ProtectionIP54 on the lamp
Warranty5 years on the lamp

The generator rating has to cover the lamp plus anything else plugged in, and the lamp rating is the continuous load. A 2.2 kW set runs a 1400 W head with margin; two heads plus a charger is a different sum.

Sizing the set to the lamp

Add the lamp wattage, then add anything else on the same supply: a charger, a tool, a second head. Keep the total under the rated output, not the peak, and leave a margin for a hot night when the set derates.

A 2.2 kW set carries a 1400 W head with about 800 W spare. That spare is what makes it possible to run a second small head or charge a battery station at the same time.

  • Total continuous load, not just the lamp.
  • Whether the site has a fuel supply and who refuels.
  • Whether the set can be run on the fuel available locally.

Fuel and the shift

A 4.2 L tank at a moderate load runs for several hours; the figure to ask for is the consumption at the load the site will actually run. Plan refuelling into the shift rather than discovering it at hour six.

Store fuel away from the lamp and never refuel a hot set. That is not a manufacturer restriction, it is how generator fires start.

When the generator is the wrong choice

Indoor work, tunnels without extraction, hospital and campus sites, and residential streets at night. In those places the noise and the exhaust rule the set out, and the answer is a battery station even at the cost of runtime.

A hybrid arrangement is common on larger sites: a generator charging a battery station during the day, and the station running the lamp at night. It keeps the engine away from the working area and still gives a full shift.

Before the order

  • Load: lamp plus everything else, under the rated output.
  • Fuel: consumption at the working load, and who refuels mid shift.
  • Placement: exhaust away from the work area, never indoors without extraction.
Build
Generator powered
Line
Mobile light towers
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Specification sheet, photometric file, packing list

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